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Continuous Product Quality Monitoring

The ECD OvenWATCH provides continuous product monitoring with the ability to identify out of control trends so you can corect them before they adversely affect product quality in the reflow process. Systems include a Windows XP/2000 PC for autonomous monitoring while running the software with MSDE SQL database. A custom OvenProbe and conveyorr speed sensor relate current oven performance to the baseline profile, creating an overlay that is a prediction based on those conditions. Recall reflow data for Playback by part number, Board In/Out and other search criteria audit tractability.

 

 

 

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Watch SPC monitors performance trends against specification and control limits for continuous SPC charting that also drives the alarms functionality.

Be secure in the knowledge that you can answer your customers with confidence when you specify the OvenWATCH system.

OvenWATCH continuously displays the Baseline Profile overlaying a live Dynamic Profile, which is the Prediction of the developed process at current oven conditions. This information is archived for later playback via search criteria while generating Dynamic SPC for alarms notification

Features:

  • Provides board-level tractability of reflow soldering conditions
  • Positive part identificaiton by p/n, solder paste, caseline profile, and product photograph
  • Automatically display X-Bar R SPC charts so out of control and out of spec conditions can be detected and reported
  • Automatically reports any out-of-specification conditions & trends before the process is out of control
  • Reports alarms by lamp, light tower (optional), email, or pager message
  • SPC parameters are; Ramp, Soak, Spike, Peak, Time-Above, Max + Slope and Conveyor
  • Includes SuperMOLE, Gold, OvenWATCH Station, Custom Oven Probe, Installation kit, Board In/Out & Conveyor speed sensors, 1” Uni-Barrier, 2 sets of thermocouple, Dedicated PC and OvenWATCH SPC Record/Playback software

Compatibility:

Xpert-Ready SuperMOLE Gold Profiler (included)

Sensors:

Custom Thermal Probe per Oven Make & Model, Optical Board Entry and Exit, Inductive Conveyor Speed

Supplied Computer:

KVM switch operates host PC and supplied OvenWATCH PC from 1 kybd/mouse 2.66 Ghz/533 FSB P4 with 512MB SDRAM, 40 GBIDE Hard Drive, CDRW drive, Windows XP/2000

Software:

  • OvenWATCH SPC is installed on Supplied Computer
  • MSDE SQL Database
  • Data archiving and playback
  • Automatic SPC charting with local and remoate alarms notification

Options:

Bar Code Reader, Light Tower, SMEMA Interface